The commonly used methods of shearing machine to reduce workpiece processing errors mainly include original error reduction method,error compensation method,error handling method,error grouping method,error uniform method and error synthesis method.
1.Error synthesis method of shearing machine.
Eliminating the error of the machine tool is the most important way to ensure the final machining accuracy of the workpiece.The error synthesis method requires measuring the original data of each axis of the machine tool.
2.Error compensation method of shearing machine.
Error compensation method is to artificially create an error to offset the original error inherent in the process system,or use an original error to offset another original error,so as to achieve the purpose of improving the machining accuracy of the vertical machining center.
3.The method of directly reducing the original error of the shearing machine.
It refers to trying to eliminate or reduce directly the primary original error factor that affects the processing accuracy.
4.Error average method of shearing machine.
The error averaging method is to compare and correct each other with closely related appearances,or use each other as a benchmark for processing,so as to achieve the intention of the vertical machining center to eliminate processing errors.
5.Error transfer method of shearing machine.
The essence of the error transfer method is the summary error caused by the collective error, force deformation and thermal deformation of the handling process system.
6. Error grouping method of shears.
In the machining center processing,because of the existence of the process blank error,the processing error of this process is caused.The change of the blank error has two main influences on this process:response error and positioning error.
The above are the six major methods to reduce the machining errors of the plate shearing machine summarized by Nick Machinery.If you encounter it next time,you can try it.If there is a problem that can't be solved,please call 86-29-86031588.Web:www.nickbaler.net
1. The equipment should be operated by human beings, and others are not allowed to use it arbitrarily without training.
2. Before driving, check whether all parts are normal and whether the fasteners are firm.
3. It is prohibited to cut unannealed steel parts, cast iron parts, soft metal parts, over-thin parts, parts less than 100 mm in length, and parts that exceed the length of the scissors.
4. During operation, the human body is forbidden to be close to the transmission part and the knife edge of the equipment, and the safety of the surrounding personnel should be paid attention to to prevent the material from lifting up and hurting people. When cutting, the material should be cut as close as possible to the inside of the knife. When cutting shorter materials, do not use hand-held workpieces to feed materials, and use clamps to feed materials.
5. When the equipment is running, the operator is not allowed to leave the post privately, and the power supply should be blocked when the operation is over or temporarily leaving the post.
Nick machinery does not need to install anchor screws, in places where there is no power supply can use diesel engines as power. For more information, contact 86-29-86031588
This series of equipment is classified into two types: vertical type and horizontal type.
Components:
This series of equipment is mainly composed of the following components:
①Main machine: It is composed of frame, main hydraulic cylinder, pusher hydraulic cylinder, bottom hydraulic cylinder, matching mold frame and mold, and indenter number.
The frame part is composed of upper and lower beams and uprights. The upper and lower beams are all made of all cast steel parts. The upper and lower beams are connected by inner and outer nuts with four columns to withstand the tension during operation.
The main hydraulic cylinder eliminates steel castings and eliminates safety hazards. Ensure the service life and operational safety of the equipment. Supporting mold frames and molds, the top number of indenters, through professional planning, cooperation, and superior processing capabilities are the guarantee for an outstanding taste of the equipment.
②Hydraulic station: It is composed of motor, hydraulic pump, pump protection device, professional control valve block and piping system for connecting briquetting machine. The planning is reasonable and the quality is stable. Equipped with a cooling system to prevent the equipment from being unable to operate continuously due to overheating of the oil.
③Console: It is composed of electrical system and plc control system.
Equipped with an adjustable text display, the sequence of actions and each action moment are completely controlled by the PLC system, and can be adjusted by the operator at any time, which is convenient and quick, simple and easy to understand.
Nick Machinery's metal baler is mainly suitable for steel mills, recycling and processing industries and non-ferrous and ferrous metal smelting industries. Contact consultation telephone 86-29-86031588
The mechanical processing method is to use special scrap steel processing machinery to process the scrap steel, to achieve the purpose of improving the quality of the scrap steel, which is conducive to the tempering of the furnace and the convenience of transportation.
There are many types of scrap steel processing machinery, and users can choose appropriate scrap steel processing equipment according to the processing requirements of scrap steel and the scale of production and economic capacity of the enterprise.
At that time, scrap steel processing equipment was divided into processing and auxiliary feeding equipment. Processing methods include Baler, briquetting, cutting, crushing, etc.
1. Mechanical packaging method
The mechanical baling method is to use a metal baler at room temperature to limit the frivolous steel scrap into bales with a certain shape and density. This kind of bale can be exercised in the furnace, and it is also easy to transport, which saves transportation capacity and reduces environmental pollution during transportation. The equipment used is a metal baler.
2. Mechanical briquetting method
Many metal cutting processes in the production process of the machinery industry produce a lot of steel chips, cast iron chips, copper chips, aluminum chips and other chips. If these chips are discarded, it will not only waste resources, but also severely pollute the environment. Taking it back and returning it to the oven after processing is a useful way to deal with it.
The processing equipment for metal chips is a metal chip briquetting machine, whose processing method is to directly limit cast iron chips, copper chips, and aluminum chips into a cylinder with a higher density at room temperature. If it is a long strip of steel shavings, the steel shavings should be broken before the restriction, and then restricted.
The scrap steel briquettes processed by the briquetting machine generally have a density of more than 4500kg/m3, which greatly reduces the volume of the scraps, improves the transportation capacity and can be returned to the furnace for exercise, and can also reduce the environmental pollution during transportation. The equipment used is: Metal briquetting machine.
3. Mechanical shearing method
The so-called shearing is to use a scrap shearing machine to cut the long strip of steel scrap to a suitable length for training. Nowadays, the scrap steel shearing machine has three types of structure: crocodile type, double-edged crocodile type and portal type. The equipment used is: metal shearing Machine, box-type shearing machine, heavy-duty shearing machine, etc.
Nick Machinery's automatic hydraulic baler is an unmanned operation of fully automatic compression and Baler, suitable for places with a lot of materials, reducing labor expenditures and improving work efficiency. https://www.nickbaler.net
