When a guillotine shearing machine fails,you must first fully understand under what circumstances the machine failure occurred,what phenomena occurred when it occurred,what measures the operator took after it occurred,and investigate the alarm lights on each circuit board Happening.Then press the reset button of the system to see if the fault disappears.If the fault alarm disappears,this type of alarm is mostly a software fault.
Secondly,the following methods can be used to comprehensively judge the fault when it is determined that the brake shears has a fault.
1.Intuitive method:It is to use human senses to pay attention to the phenomenon when the malfunction occurs and to identify the location of the malfunction.This is the most basic and simple method,but it requires machine tool repairers to have a certain repair experience.
2.When a failure occurs the system parameters of the system guillotine shearing machine should be checked in time:the system parameter changes will directly affect the performance of the machine tool,and even cause the machine tool to malfunction and the entire machine tool cannot be operated.The disturbance of the outside world may cause the change of a single parameter in the memory.It seems that when the machine tool has some incredible failures,the parameters of the CNC system can be checked.
3.Spare parts replacement method:When the machine tool failure is analyzed and it is found that the circuit board may be faulty,the spare parts board can be used to replace it,and the faulty circuit board can be quickly determined.But pay attention to the following two points when using this method:①Pay attention to the position of the adjustable switches on the circuit board,and pay attention to the setting conditions of the two circuit boards to be exchanged when changing the board.Put the system in an unstable or suboptimal condition,or even alarm. ②After replacing some circuit boards (such as bending machines),it is necessary to reset or input the parameters and programs of the machine tool.
4.Use the detection terminals on the circuit board:there are detection terminals for measuring the circuit voltage and waveform on the circuit board,so as to determine whether the part of the circuit is operating normally during debugging and repair.But when testing this part of the circuit,you should understand the circuit principle and the logical relationship of the circuit.
When the guillotine shearing machine fails you can check it first according to the above methods.If you can’t solve it, please call the after-sales phone:86-29-86031588,Web:www.nickbaler.net
1. The equipment should be operated by human beings, and others are not allowed to use it arbitrarily without training.
2. Before driving, check whether all parts are normal and whether the fasteners are firm.
3. It is prohibited to cut unannealed steel parts, cast iron parts, soft metal parts, over-thin parts, parts less than 100 mm in length, and parts that exceed the length of the scissors.
4. During operation, the human body is forbidden to be close to the transmission part and the knife edge of the equipment, and the safety of the surrounding personnel should be paid attention to to prevent the material from lifting up and hurting people. When cutting, the material should be cut as close as possible to the inside of the knife. When cutting shorter materials, do not use hand-held workpieces to feed materials, and use clamps to feed materials.
5. When the equipment is running, the operator is not allowed to leave the post privately, and the power supply should be blocked when the operation is over or temporarily leaving the post.
Nick machinery does not need to install anchor screws, in places where there is no power supply can use diesel engines as power. For more information, contact 86-29-86031588
This series of equipment is classified into two types: vertical type and horizontal type.
Components:
This series of equipment is mainly composed of the following components:
①Main machine: It is composed of frame, main hydraulic cylinder, pusher hydraulic cylinder, bottom hydraulic cylinder, matching mold frame and mold, and indenter number.
The frame part is composed of upper and lower beams and uprights. The upper and lower beams are all made of all cast steel parts. The upper and lower beams are connected by inner and outer nuts with four columns to withstand the tension during operation.
The main hydraulic cylinder eliminates steel castings and eliminates safety hazards. Ensure the service life and operational safety of the equipment. Supporting mold frames and molds, the top number of indenters, through professional planning, cooperation, and superior processing capabilities are the guarantee for an outstanding taste of the equipment.
②Hydraulic station: It is composed of motor, hydraulic pump, pump protection device, professional control valve block and piping system for connecting briquetting machine. The planning is reasonable and the quality is stable. Equipped with a cooling system to prevent the equipment from being unable to operate continuously due to overheating of the oil.
③Console: It is composed of electrical system and plc control system.
Equipped with an adjustable text display, the sequence of actions and each action moment are completely controlled by the PLC system, and can be adjusted by the operator at any time, which is convenient and quick, simple and easy to understand.
Nick Machinery's metal baler is mainly suitable for steel mills, recycling and processing industries and non-ferrous and ferrous metal smelting industries. Contact consultation telephone 86-29-86031588
The mechanical processing method is to use special scrap steel processing machinery to process the scrap steel, to achieve the purpose of improving the quality of the scrap steel, which is conducive to the tempering of the furnace and the convenience of transportation.
There are many types of scrap steel processing machinery, and users can choose appropriate scrap steel processing equipment according to the processing requirements of scrap steel and the scale of production and economic capacity of the enterprise.
At that time, scrap steel processing equipment was divided into processing and auxiliary feeding equipment. Processing methods include Baler, briquetting, cutting, crushing, etc.
1. Mechanical packaging method
The mechanical baling method is to use a metal baler at room temperature to limit the frivolous steel scrap into bales with a certain shape and density. This kind of bale can be exercised in the furnace, and it is also easy to transport, which saves transportation capacity and reduces environmental pollution during transportation. The equipment used is a metal baler.
2. Mechanical briquetting method
Many metal cutting processes in the production process of the machinery industry produce a lot of steel chips, cast iron chips, copper chips, aluminum chips and other chips. If these chips are discarded, it will not only waste resources, but also severely pollute the environment. Taking it back and returning it to the oven after processing is a useful way to deal with it.
The processing equipment for metal chips is a metal chip briquetting machine, whose processing method is to directly limit cast iron chips, copper chips, and aluminum chips into a cylinder with a higher density at room temperature. If it is a long strip of steel shavings, the steel shavings should be broken before the restriction, and then restricted.
The scrap steel briquettes processed by the briquetting machine generally have a density of more than 4500kg/m3, which greatly reduces the volume of the scraps, improves the transportation capacity and can be returned to the furnace for exercise, and can also reduce the environmental pollution during transportation. The equipment used is: Metal briquetting machine.
3. Mechanical shearing method
The so-called shearing is to use a scrap shearing machine to cut the long strip of steel scrap to a suitable length for training. Nowadays, the scrap steel shearing machine has three types of structure: crocodile type, double-edged crocodile type and portal type. The equipment used is: metal shearing Machine, box-type shearing machine, heavy-duty shearing machine, etc.
Nick Machinery's automatic hydraulic baler is an unmanned operation of fully automatic compression and Baler, suitable for places with a lot of materials, reducing labor expenditures and improving work efficiency. https://www.nickbaler.net
